Restoring and Preserving Aircraft

Next year, the National Air and Space Museum will begin restoring and preserving aircraft in the brand-new Mary Baker Engen Restoration Hanger, part of the Phase Two complex now under construction at the Steven F. Udvar-Hazy Center.  To treat the aircraft, the Museum applies a philosophy and range of techniques that have steadily evolved through the years.  A project may start with an incomplete grouping of components or a complete aircraft in pieces, but most aircraft that pass through the Engen Restoration Hanger will be largely intact with worn exteriors that often hide extensive corrosion beneath fabric, wood, or metal skin.  The treatment team, consisting of curator, lead specialist, and conservator, must first decide on the overall objective of the work after discussing a range of options:

  • Stabilizing conservation that protects the aircraft from further loss or depletion.
  • Preservation that maintains the aircraft in unaltered condition.
  • Minimal structural, mechanical, and cosmetic restoration.
  • Significant structural and mechanical restoration with minor cosmetic restoration.
  • Restoration to a particular period.
  • Restoration to production specifications.

Whatever course is chosen, the primary goal is to maintain authenticity, what I define as tenacious, unwavering concentration on the original history, not just of the aircraft type  say all Piper Cubs, for example, but whenever possible, the specific Piper Cub airframe that is undergoing treatment.  The decision to jettison strict authenticity and adopt a paint scheme and markings never actually applied to the specific airframe during its operational history is widely regarded by curatorial and collections management staff as a choice of last resort.

Photographs, documents and text, scale models, film, and audio are all available to tell the history of almost all types of aircraft.  However, once gone, the original finish, condition, or configuration is forever lost.  Structural damage and original paint and markings contribute to the artifact as an original document with a story to tell, just like an ancient manuscript.  Of course, we must balance the ideal goal of pure preservation with practical requirements such as the safety of our visitors who often are in close proximity to the aircraft on display.

milestones

"Milestones of Flight" Gallery at the National Mall Building.

When selecting specific treatments, the project team selects those that can be undone later without damaging the artifact.  This allows future investigators to return that portion of the aircraft to the condition in which it was found for further study.

Treatment specialists  at the Museum combined restoration and preservation techniques when they prepared Bowlus BA-100 Baby Albatross for display at the Udvar-Hazy Center in 2000.  We had accepted the Baby Albatross in 1963 and suspended it in the rafters of Building 20 at the Paul E. Garber Facility for more than 35 years.

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Albatross before restoration

The original fabric covering was beyond repair but the wooden airframe was in remarkably sound condition.  Specialists had to apply several patches to the Mahogany skin, which they stamped like this example:

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Labels applied by Museum specialists

Such careful documentation of repairs or replaced parts goes back to the notion of the artifact as an original document.  The right aileron control rod was found bent and because the damage may have occurred in service, it was not repaired.  Original varnish on the wooden cockpit pod, wings and struts, elevators, and vertical fin was preserved by cleaning, polishing, and waxing.

Cockpit

Cockpit of the Albatross

Treatment specialists chose to cover parts of the wings and tail with a clear plastic film called Monokote (favored by enthusiasts of radio-controlled model aircraft) because it allowed visitors to see the delicate internal wood structure, the film was easy to apply using a hot air gun, and it is reversible.

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Wing of the Albatross

The cockpit was in excellent condition so the specialists thoroughly but gently vacuumed it out, cleaned the area with mild Ivory Liquid dish soap and water.

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Inside the Cockpit of the Albatross

The specialists wanted to preserve the colorful rudder fabric painted red, white, and blue with yellow stars.  Once cleaned and gently vacuumed, they found it in sound condition except for a long tear, which they repaired with Monokote.  They did not repair a small puncture near the right wingtip because it may have occurred while flying the sailplane, and the hole threatened neither visitor safety nor the integrity of the artifact.

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Albatross rudder

Preservation can be just as difficult to carry out as restoration, but the results are no less attractive.

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Bowlus BA-100 Albatross after restoration

Russ Lee is a curator in the Aeronautics Division of the National Air and Space Museum.

Sources

White, John H. “Facadism: Is This Really Preservation?,” Locomotive & Railway Preservation, July/August 1988, 33.

McManus, Edward. “A Restoration Philosophy,” in Collections Care, Report Number 2, (Smithsonian Institution, October 1991).

Mikesh, Robert C. Restoring Museum Aircraft, (Shrewsbury, England: Airlife, 1997). Outdated in a few respects but basically excellent.

Milbrooke, Anne. National Register Bulletin: Guidelines for Evaluating and Documenting Historic Aviation Properties, (U. S. Dept. of the Interior, 1998).

Saving Jenny

The Curtiss JN-4D Jenny on display in the America by Air exhibition. The aircraft was on display at the Mall Museum from November 17, 2007, until it was removed last week. Photo by Eric Long, Smithsonian, National Air and Space Museum.

The Curtiss JN-4D Jenny is arguably one of the most famous aircraft designs in aviation history, at least U.S. aviation history.  Like the DC-3, the Piper Cub, the P-51 Mustang, the Boeing 707, and the F-4 Phantom, to name just a few, the Jenny remains a classic and an all-time favorite of anyone with an interest in airplanes.  Associated with one of the great figures of early aviation, Glenn H. Curtiss, and playing key roles as a trainer, an airmail plane, and a barnstorming aircraft in the late ‘teens and 1920s, the Jenny is a signature aircraft of the period when the airplane was evolving from a new invention to a viable technology that was beginning to have great influence in broad ways.  From the perspective of historical significance to the “nuts and bolts,” ya gotta just love the Jenny.

One of my first experiences that hooked me on early aviation was seeing an original Jenny fly back in 1972 at the Old Rhinebeck Aerodrome.  As the low-powered, frail biplane winged its way gently and slowly around the field, I imagined what it must have been like to learn to fly when wings were new.  Many years later, I had the good fortune to become the curator of the early aircraft collections at the National Air and Space Museum.  Among those aircraft is one of the best remaining examples of a Curtiss Jenny.  The Smithsonian acquired its Jenny in 1918, only days after the Armistice ending World War I.  The airplane was re-covered in the 1920s, and remains completely original from that time.  The Museum’s Jenny is one of the true jewels of the collection.  It has a particular place of pride in my curatorial responsibilities, and the whole museum staff has a great soft spot in our hearts for our Jenny.  When the opportunity to put it on display in the Mall museum presented itself with the building of the new commercial aviation exhibition, America by Air, a few years ago, I was delighted to make it available to the curator of the new gallery.  When the exhibition opened in 2007, it was a great success and the Jenny looked fabulous on its perch, drawing visitors toward America by Air.  A museum favorite finally was center stage for all to enjoy.

Damage to Curtiss JN-4D Jenny tail fabric. Photo by Dane Penland, Smithsonian, National Air and Space Museum.

Sadly, last week, our beautiful Curtiss Jenny had to be removed from America by Air.  Being completely original with fabric more than 80 years old, the Jenny is one of the most fragile aircraft in the Museum’s collection.  Even a gentle bump can puncture or split the fabric covering.  Mounted on stands displaying it out of arm’s reach from the floor of the gallery, we thought our treasured Jenny would be safe and sound.  What we didn’t anticipate was the “attack” from the air, from the second floor balcony above.  The vast majority of our visitors could not be more well behaved, and treat our collections and displays with the reverence they deserve.  But with several million visitors a year passing through our exhibits, you can’t avoid a few bad sorts with destructive tendencies.  It seems this tiny percentage of disrespectful souls had taken to using the Jenny for target practice with everything from coins to hard candy.  As a result, the airplane now has more than a dozen holes in it from objects dropped or thrown from above.  The situation had gotten bad enough that the aircraft had to be removed from display.  We were facing a “death by a thousand cuts” situation.  It pains me to have to take such an historic aircraft off display, and deny our visitors to America by Air the chance to see this beautiful example of this true classic.  But as the old saying goes, sometimes a few ruin it for the majority.  To preserve the Jenny, it had to be taken out of harm’s way.  It will be relocated to the Udvar-Hazy Center and placed in a more secure setting.  So visitors will still be able to see it.  Just no longer in the rich context and attractive setting of the America by Air gallery.

Curtiss JN-4D Jenny at Udvar-Hazy Center awaiting reassembly for display. Photo by Dane Penland, Smithsonian, National Air and Space Museum.

Peter L. Jakab is the National Air and Space Museum’s Associate Director for Collections and Curatorial Affairs, and Curator of the Early Flight and World War I Aircraft collections.

Restoration of the Starship Enterprise

The original studio model of the Starship Enterprise used in the television series “Star Trek” came to the Smithsonian Institution thirty-five years ago, donated by Paramount Studios in 1974.

When the television show ended in 1969, the starship had been crated and stored at the studios.  Over time, heat, cold, humidity and other elements had taken a toll on the structure, the wiring and other internal components as well as the exterior paint scheme.  Before it could be put on exhibit, extensive restoration was required.

The hull and one nacelle of the Starship Enterprise as it was received by the National Air and Space Museum from Paramount studios on March 1, 1974.

The first Smithsonian restoration took place shortly after the starship was received and was completed by July 29, 1974.  This restoration was coordinated with Matt Jeffries, one of the original designers of the starship, and Gene Roddenberry, the creator of Star Trek.

The Starship Enterprise during its first Smithsonian restoration. SI Neg # 74-3977

A second restoration was done ten years later, between August  8, and September 11, 1984.  And a third restoration was carried out in the Winter of 1991.

The Starship Enterprise during its third Smithsonian restoration, December, 1991. Frank H. Winter, Photographer

In addition to these restoration and conservation efforts, on June 22, 1999, the starship underwent X-Ray analysis at QC Laboratories, Inc., in Aberdeen, Maryland.

The Starship Enterprise undergoing X-Ray analysis at QC Laboratories, Inc. Frank H. Winter, Photographer.

X-ray , detail.

X-ray photograph, detail.

In the 35 years that the National Air and Space Museum has held it, the Starship Enterprise has gone through in-depth conservation and restoration, making it one of the more extensively preserved and studied objects in the Museum’s collection.  It is currently on display in the lower level of the National Air and Space Museum Store, where every year it is seen by millions of people from all over the world.

Gregory K. H. Bryant is Museum Registrar in the Office of the Registrar at the Smithsonian, National Air and Space Museum.